Kawasaki 500 H1 Fault Codes

Kawasaki 500 H1 motorcycles have engines, which are made up of many different parts. These parts must work together in order for the engine to function. A problem with one of the parts can make the engine not run. There are many different parts that make up an engine. The following kawasaki 500 h1 faults are the list of some of the parts of a motorcycle engine.

To fix the issue of fault codes, you’ll need to disconnect the battery cable. This will ensure that you don’t get shocked while handling the terminals. Next, you will want to clean them with a soft brush and water to get rid of the corrosion. Once Kawasaki 500 H1 is cleaned properly, you can put them back on the terminal and reattach the cable.

Kawasaki 500 H1 Faults :

Engine management systems of Kawasaki 500 H1 are responsible for monitoring a range of features and its warning light should go out a few seconds after ignition. The system's main job is to keep the engine running at peak performance by monitoring many parameters like coolant temperature, oil pressure, fuel level and air/fuel ratio. The system monitors these parameters continuously and alerts the driver if any of these parameters fall outside the predetermined limits.

Kawasaki Diagnosis

Under the seat, along the right subframe rail is a short orange/black wire with a bullet connector sticking out of the thick loom. This is the self-diagnosis terminal. There is another bullet connector protruding nearby - make sure it's the orange and black which can take some tugging. In order to read out the Service Codes below, ground that connector with a bit of wire with the motor running.

The red FI light will begin to flash codes. There will be a 5 second delay and then the codes begin. The first flash is always a LONG (1 sec) followed by either LONG or SHORT (0.5 sec) flashes. LONG flashes indicate TENS and short flashes ONES.

One LONG followed by two SHORT = 12.
Two LONG, one SHORT = 21.
Three LONG, two short = 32, etc.
There is an interval of 1.5 seconds between TENS and ONES.
There is a 3 second
interval between codes.

To recover codes set in memory ground the self-diagnosis terminal rapidly more than 5 times within 2 seconds. The lead must remain grounded after 5 groundings for the remainder of the diagnostic session. You can then clear codes from the ECU by pulling the clutch lever in for more than 5 seconds.

KAWASAKI Motorcycles Fault Codes DTC List

Trouble CodeProblem Description
11Main throttle sensor malfunction, wiring open or short
12Inlet air pressure sensor malfunction, wiring open or short
13Inlet air temperature sensor malfunction, wiring open or short
14Water temperature sensor malfunction, wiring open or short
15Atmospheric pressure sensor malfunction, wiring open or short
21Crankshaft sensor malfunction, wiring open or short
23Camshaft position sensor malfunction, wiring open or short
24Speed sensor malfunction, wiring open or short
25Gear position switch malfunction, wiring open or short
31Vehicle-down sensor malfunction, wiring open or short
32Subthrottle sensor malfunction, wiring open or short
33Oxygen sensor #1 inactivation, wiring open or short (Equipped Models)
34Exhaust butterfly valve actuator sensor malfunction, wiring open or short
35Immobilizer amplifier malfunction
36Blank Key detection
39ECU communication error
51Stick coil #1 malfunction, wiring open or short
52Stick coil #2 malfunction, wiring open or short
53Stick coil #3 malfunction, wiring open or short
54Stick coil #4 malfunction, wiring open or short
56Radiator fan relay malfunction, wiring open or short
62Subthrottle valve actuator malfunction, wiring open or short
63Exhaust butterfly valve actuator malfunction, wiring open or short
64Air switching valve malfunction, wiring open or short
67Oxygen sensor heater malfunction, wiring open or short (Equipped Models)
83Oxygen Sensor #2 inactivation, wiring open or shout (Equipped Models)
94Oxygen sensor #1 malfunction, wiring open or short (Equipped Models)
95Oxygen sensor #2 malfunction, wiring open or short (Equipped Models)

Kawasaki 500 H1 Motorcycle Problems :

  • Kawasaki 500 h1 after fire
  • Kawasaki 500 h1 air cleaner clogged, poorly sealed, or missing
  • Kawasaki 500 h1 air cleaner element clogged
  • Kawasaki 500 h1 air duct loose
  • Kawasaki 500 h1 air suction valve trouble
  • Kawasaki 500 h1 air switching valve trouble
  • Kawasaki 500 h1 backfiring when deceleration
  • Kawasaki 500 h1 cracked or obstructed intake air pressure sensor
  • Kawasaki 500 h1 crankshaft sensor trouble
  • Kawasaki 500 h1 eCU ground and power supply trouble
  • Kawasaki 500 h1 eCU trouble
  • Kawasaki 500 h1 engine overheating - Water temperature sensor or crankshaft sensor trouble
  • Kawasaki 500 h1 engine stalls easily
  • Kawasaki 500 h1 engine vacuum not synchronizing
  • Kawasaki 500 h1 exhaust Smokes Excessively
  • Kawasaki 500 h1 firing incorrect
  • Kawasaki 500 h1 fuel filter clogged
  • Kawasaki 500 h1 fuel injector clogged
  • Kawasaki 500 h1 fuel injector O-ring damage
  • Kawasaki 500 h1 fuel injector trouble
  • Kawasaki 500 h1 fuel line clogged
  • Kawasaki 500 h1 fuel poor quality or incorrect
  • Kawasaki 500 h1 fuel pressure regulator trouble
  • Kawasaki 500 h1 fuel pressure too low or too high
  • Kawasaki 500 h1 fuel pump bearings may wear. Replace the fuel pump
  • Kawasaki 500 h1 fuel pump not operating
  • Kawasaki 500 h1 fuel pump operates intermittently and often DFI fuse blows
  • Kawasaki 500 h1 fuel pump relay trouble
  • Kawasaki 500 h1 fuel pump trouble
  • Kawasaki 500 h1 fuel/air mixture incorrect
  • Kawasaki 500 h1 fuel/air mixture incorrect
  • Kawasaki 500 h1 gear position sensor, starter lockout or side stand switch trouble
  • Kawasaki 500 h1 inspect and repair or replace
  • Kawasaki 500 h1 intake air pressure sensor trouble
  • Kawasaki 500 h1 intake air temperature sensor trouble
  • Kawasaki 500 h1 intake air temperature sensor trouble
  • Kawasaki 500 h1 intermittent any DFI fault and its recovery
  • Kawasaki 500 h1 little fuel in tank
  • Kawasaki 500 h1 main throttle sensor trouble
  • Kawasaki 500 h1 no or little fuel in tank
  • Kawasaki 500 h1 poor acceleration
  • Kawasaki 500 h1 spark plug burned or gap maladjusted
  • Kawasaki 500 h1 spark plug dirty, broken or gap maladjusted
  • Kawasaki 500 h1 spark plug incorrect
  • Kawasaki 500 h1 spark weak
  • Kawasaki 500 h1 stick coil shorted or not in good contact
  • Kawasaki 500 h1 stick coil trouble
  • Kawasaki 500 h1 subthrottle sensor trouble
  • Kawasaki 500 h1 subthrottle valve actuator trouble
  • Kawasaki 500 h1 throttle body assy dust seal damage
  • Kawasaki 500 h1 throttle body assy holder loose
  • Kawasaki 500 h1 throttle valves will not fully open
  • Kawasaki 500 h1 unstable (rough) idling
  • Kawasaki 500 h1 unstable fuel pressure
  • Kawasaki 500 h1 vacuum hose
  • Kawasaki 500 h1 vehicle-down sensor trouble
  • Kawasaki 500 h1 water or foreign matter in fuel Change fuel
  • Kawasaki 500 h1 water temperature sensor trouble

Issues with the engine are typically caused by issues with the engine parts. Whether it is a fuel issue or an ignition problem, the engine parts should be inspected to determine the cause. Another issue that can occur is when the Kawasaki 500 H1 motorcycle engine is not working is a failure of the electrical system. This can cause the motorcycle to stall and not work correctly. The electrical system is typically the most complex system on a motorcycle.

Possible Failure Types :

  • Strange Kawasaki 500 H1 engine noise.
  • Kawasaki 500 H1 fog from engine.
  • Strange Kawasaki 500 H1 engine noise.
  • Kawasaki 500 H1 Vibrations and Rattling
  • Kawasaki 500 H1 Loud Acceleration
  • Kawasaki 500 H1 rusty exhaust
  • Kawasaki 500 H1 blockages in exhaust pipe
  • Kawasaki 500 H1 wear and tear exhaust
Kawasaki Logo

Kawasaki Heavy Industries was started in 1878, as a producer of maritime equipment and vessels. Kawasaki began motorcycle manufacturing in the late 1960’s and today, their bikes are famous for being nearly bulletproof, and many of their models being friendly for new riders.

Check other Kawasaki fault codes.

Common abbreviations and their meanings below:

ABS: Anti-Lock Braking System
ACR: Automatic Compression Release
AFR: Air Fuel Ratio
AIS: Active Intake Solenoid
ATS: Air Temperature Sensor
BAS: Bank Angle Sensor
BCM: Body Control Module
CAN: Controller Area Network
CCM: Cruise Control Module
CKP: Crank Position Sensor
DLC: Datalink Connector
DTC: Diagnostic Trouble Codes
ECM: Electronic Control Module
ECT: Engine Coolant Temperature
ECU: Electronic Control Unit
EFI: Electronic Fuel Injection
EFP: Electronic Fuel Pump
ET: Engine Temperature sensor
FI: Fuel Injectors
FPR: Fuel Pressure Regulator
H-DSSS: Harley-Davidson® Smart Security System
HCU: Hydraulic Control Unit, ABS
HFSM: Hands Free Security Module
HO2S: Heated Oxygen Sensor
IAC: Idle Air Control actuator
IAT: Intake Air Temperature sensor
ICM: Ignition Control Module
IMAP: MAP + IAT in one unit
ISS: Ion Sensing System
JSS: Jiffy Stand Sensor
LHCM: Left Hand Control Module
MAP: Manifold Absolute Pressure sensor
MHR: Right Hand Control Module
RCM: Reverse Control Module
TCA: Throttle Control Actuator
TGS: Twist Grip Sensor
TMAP: Intake Air Temperature / Manifold Absolute Pressure equipment
TPS: Throttle Position Sensor
TSM / TSSM: (Turn Signal / Turn Signal Security Module)
VE: Volume Efficiency
VIN: Vehicle Identification Number
VSS: Vehicle Speed Sensor
WSS: Wheel Speed Sensor

These abbreviations, and the accompanying list of trouble codes, can be a great start when your Kawasaki check engine light comes on. As mentioned above, if you are not comfortable with electrical diagnostic work, a dealership or qualified technician can offer assistance. Please keep in mind that even though you have the ability to clear a DTC using the onboard diagnostic feature, you shouldn't clear the code prior to your service appointment. Let the technician view and clear the codes as they troubleshoot the issue.

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Motorcycle electrical systems are very complex to fix it, check with your motorcycle diagnosis tool for the fault code and start motorcycle troubleshooting process.Some bike problems require professional troubleshooting and repair. However, there are many issues that you can easily fix on your own.

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