Kawasaki ER - 5 Twister Fault Codes

Kawasaki ER - 5 Twister motorcycles have engines, which are made up of many different parts. These parts must work together in order for the engine to function. A problem with one of the parts can make the engine not run. There are many different parts that make up an engine. The following kawasaki er - 5 twister faults are the list of some of the parts of a motorcycle engine.

Checking the fault code is one of the most overlooked aspects of maintaining Kawasaki ER - 5 Twister motorcycle. Many people don’t think about it until something goes wrong. A clogged afuel pump. Now that you know how to stay visible on your bike, and how to stay safe on your Kawasaki ER - 5 Twister bike, it’s important that you know what you need. When you’re on a bike, the weather is often a factor. Here are a few tips that will help you protect yourself the next time you take your motorcycle out on the road.

Kawasaki ER - 5 Twister Faults :

The warning light comes on when one of the various sensors has detected an abnormal condition in the Kawasaki ER - 5 Twister engine's performance. For example, if the oil pressure drops below a certain threshold or if the air/fuel ratio rises beyond a certain point, then this would cause an immediate alert from your vehicle's engine management system.

Kawasaki Diagnosis

Under the seat, along the right subframe rail is a short orange/black wire with a bullet connector sticking out of the thick loom. This is the self-diagnosis terminal. There is another bullet connector protruding nearby - make sure it's the orange and black which can take some tugging. In order to read out the Service Codes below, ground that connector with a bit of wire with the motor running.

The red FI light will begin to flash codes. There will be a 5 second delay and then the codes begin. The first flash is always a LONG (1 sec) followed by either LONG or SHORT (0.5 sec) flashes. LONG flashes indicate TENS and short flashes ONES.

One LONG followed by two SHORT = 12.
Two LONG, one SHORT = 21.
Three LONG, two short = 32, etc.
There is an interval of 1.5 seconds between TENS and ONES.
There is a 3 second
interval between codes.

To recover codes set in memory ground the self-diagnosis terminal rapidly more than 5 times within 2 seconds. The lead must remain grounded after 5 groundings for the remainder of the diagnostic session. You can then clear codes from the ECU by pulling the clutch lever in for more than 5 seconds.

KAWASAKI Motorcycles Fault Codes DTC List

Trouble CodeProblem Description
11Main throttle sensor malfunction, wiring open or short
12Inlet air pressure sensor malfunction, wiring open or short
13Inlet air temperature sensor malfunction, wiring open or short
14Water temperature sensor malfunction, wiring open or short
15Atmospheric pressure sensor malfunction, wiring open or short
21Crankshaft sensor malfunction, wiring open or short
23Camshaft position sensor malfunction, wiring open or short
24Speed sensor malfunction, wiring open or short
25Gear position switch malfunction, wiring open or short
31Vehicle-down sensor malfunction, wiring open or short
32Subthrottle sensor malfunction, wiring open or short
33Oxygen sensor #1 inactivation, wiring open or short (Equipped Models)
34Exhaust butterfly valve actuator sensor malfunction, wiring open or short
35Immobilizer amplifier malfunction
36Blank Key detection
39ECU communication error
51Stick coil #1 malfunction, wiring open or short
52Stick coil #2 malfunction, wiring open or short
53Stick coil #3 malfunction, wiring open or short
54Stick coil #4 malfunction, wiring open or short
56Radiator fan relay malfunction, wiring open or short
62Subthrottle valve actuator malfunction, wiring open or short
63Exhaust butterfly valve actuator malfunction, wiring open or short
64Air switching valve malfunction, wiring open or short
67Oxygen sensor heater malfunction, wiring open or short (Equipped Models)
83Oxygen Sensor #2 inactivation, wiring open or shout (Equipped Models)
94Oxygen sensor #1 malfunction, wiring open or short (Equipped Models)
95Oxygen sensor #2 malfunction, wiring open or short (Equipped Models)

Kawasaki ER - 5 Twister Motorcycle Problems :

  • Kawasaki er - 5 twister after fire
  • Kawasaki er - 5 twister air cleaner clogged, poorly sealed, or missing
  • Kawasaki er - 5 twister air cleaner element clogged
  • Kawasaki er - 5 twister air duct loose
  • Kawasaki er - 5 twister air suction valve trouble
  • Kawasaki er - 5 twister air switching valve trouble
  • Kawasaki er - 5 twister backfiring when deceleration
  • Kawasaki er - 5 twister cracked or obstructed intake air pressure sensor
  • Kawasaki er - 5 twister crankshaft sensor trouble
  • Kawasaki er - 5 twister eCU ground and power supply trouble
  • Kawasaki er - 5 twister eCU trouble
  • Kawasaki er - 5 twister engine overheating - Water temperature sensor or crankshaft sensor trouble
  • Kawasaki er - 5 twister engine stalls easily
  • Kawasaki er - 5 twister engine vacuum not synchronizing
  • Kawasaki er - 5 twister exhaust Smokes Excessively
  • Kawasaki er - 5 twister firing incorrect
  • Kawasaki er - 5 twister fuel filter clogged
  • Kawasaki er - 5 twister fuel injector clogged
  • Kawasaki er - 5 twister fuel injector O-ring damage
  • Kawasaki er - 5 twister fuel injector trouble
  • Kawasaki er - 5 twister fuel line clogged
  • Kawasaki er - 5 twister fuel poor quality or incorrect
  • Kawasaki er - 5 twister fuel pressure regulator trouble
  • Kawasaki er - 5 twister fuel pressure too low or too high
  • Kawasaki er - 5 twister fuel pump bearings may wear. Replace the fuel pump
  • Kawasaki er - 5 twister fuel pump not operating
  • Kawasaki er - 5 twister fuel pump operates intermittently and often DFI fuse blows
  • Kawasaki er - 5 twister fuel pump relay trouble
  • Kawasaki er - 5 twister fuel pump trouble
  • Kawasaki er - 5 twister fuel/air mixture incorrect
  • Kawasaki er - 5 twister fuel/air mixture incorrect
  • Kawasaki er - 5 twister gear position sensor, starter lockout or side stand switch trouble
  • Kawasaki er - 5 twister inspect and repair or replace
  • Kawasaki er - 5 twister intake air pressure sensor trouble
  • Kawasaki er - 5 twister intake air temperature sensor trouble
  • Kawasaki er - 5 twister intake air temperature sensor trouble
  • Kawasaki er - 5 twister intermittent any DFI fault and its recovery
  • Kawasaki er - 5 twister little fuel in tank
  • Kawasaki er - 5 twister main throttle sensor trouble
  • Kawasaki er - 5 twister no or little fuel in tank
  • Kawasaki er - 5 twister poor acceleration
  • Kawasaki er - 5 twister spark plug burned or gap maladjusted
  • Kawasaki er - 5 twister spark plug dirty, broken or gap maladjusted
  • Kawasaki er - 5 twister spark plug incorrect
  • Kawasaki er - 5 twister spark weak
  • Kawasaki er - 5 twister stick coil shorted or not in good contact
  • Kawasaki er - 5 twister stick coil trouble
  • Kawasaki er - 5 twister subthrottle sensor trouble
  • Kawasaki er - 5 twister subthrottle valve actuator trouble
  • Kawasaki er - 5 twister throttle body assy dust seal damage
  • Kawasaki er - 5 twister throttle body assy holder loose
  • Kawasaki er - 5 twister throttle valves will not fully open
  • Kawasaki er - 5 twister unstable (rough) idling
  • Kawasaki er - 5 twister unstable fuel pressure
  • Kawasaki er - 5 twister vacuum hose
  • Kawasaki er - 5 twister vehicle-down sensor trouble
  • Kawasaki er - 5 twister water or foreign matter in fuel Change fuel
  • Kawasaki er - 5 twister water temperature sensor trouble

Issues with the engine are typically caused by issues with the engine parts. Whether it is a fuel issue or an ignition problem, the engine parts should be inspected to determine the cause. Another issue that can occur is when the Kawasaki ER - 5 Twister motorcycle engine is not working is a failure of the electrical system. This can cause the motorcycle to stall and not work correctly. The electrical system is typically the most complex system on a motorcycle.

Possible Failure Types :

  • Strange Kawasaki ER - 5 Twister engine noise.
  • Kawasaki ER - 5 Twister fog from engine.
  • Strange Kawasaki ER - 5 Twister engine noise.
  • Kawasaki ER - 5 Twister Vibrations and Rattling
  • Kawasaki ER - 5 Twister Loud Acceleration
  • Kawasaki ER - 5 Twister rusty exhaust
  • Kawasaki ER - 5 Twister blockages in exhaust pipe
  • Kawasaki ER - 5 Twister wear and tear exhaust
Kawasaki Logo

Kawasaki Heavy Industries was started in 1878, as a producer of maritime equipment and vessels. Kawasaki began motorcycle manufacturing in the late 1960’s and today, their bikes are famous for being nearly bulletproof, and many of their models being friendly for new riders.

Check other Kawasaki fault codes.

Common abbreviations and their meanings below:

ABS: Anti-Lock Braking System
ACR: Automatic Compression Release
AFR: Air Fuel Ratio
AIS: Active Intake Solenoid
ATS: Air Temperature Sensor
BAS: Bank Angle Sensor
BCM: Body Control Module
CAN: Controller Area Network
CCM: Cruise Control Module
CKP: Crank Position Sensor
DLC: Datalink Connector
DTC: Diagnostic Trouble Codes
ECM: Electronic Control Module
ECT: Engine Coolant Temperature
ECU: Electronic Control Unit
EFI: Electronic Fuel Injection
EFP: Electronic Fuel Pump
ET: Engine Temperature sensor
FI: Fuel Injectors
FPR: Fuel Pressure Regulator
H-DSSS: Harley-Davidson® Smart Security System
HCU: Hydraulic Control Unit, ABS
HFSM: Hands Free Security Module
HO2S: Heated Oxygen Sensor
IAC: Idle Air Control actuator
IAT: Intake Air Temperature sensor
ICM: Ignition Control Module
IMAP: MAP + IAT in one unit
ISS: Ion Sensing System
JSS: Jiffy Stand Sensor
LHCM: Left Hand Control Module
MAP: Manifold Absolute Pressure sensor
MHR: Right Hand Control Module
RCM: Reverse Control Module
TCA: Throttle Control Actuator
TGS: Twist Grip Sensor
TMAP: Intake Air Temperature / Manifold Absolute Pressure equipment
TPS: Throttle Position Sensor
TSM / TSSM: (Turn Signal / Turn Signal Security Module)
VE: Volume Efficiency
VIN: Vehicle Identification Number
VSS: Vehicle Speed Sensor
WSS: Wheel Speed Sensor

These abbreviations, and the accompanying list of trouble codes, can be a great start when your Kawasaki check engine light comes on. As mentioned above, if you are not comfortable with electrical diagnostic work, a dealership or qualified technician can offer assistance. Please keep in mind that even though you have the ability to clear a DTC using the onboard diagnostic feature, you shouldn't clear the code prior to your service appointment. Let the technician view and clear the codes as they troubleshoot the issue.

Kawasaki and logo are registered trademarks of Kawasaki. We are fan of MOTORCYCLES ! We love them.

Motorcycle electrical systems are very complex to fix it, check with your motorcycle diagnosis tool for the fault code and start motorcycle troubleshooting process.Some bike problems require professional troubleshooting and repair. However, there are many issues that you can easily fix on your own.

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