Kawasaki KX 500 Fault Codes

Kawasaki KX 500 motorcycles have engines, which are made up of many different parts. These parts must work together in order for the engine to function. A problem with one of the parts can make the engine not run. There are many different parts that make up an engine. The following kawasaki kx 500 faults are the list of some of the parts of a motorcycle engine.

Kawasaki KX 500 motorcycles are particularly vulnerable to exhaust fumes, so you’re right to be concerned about the fumes you breathed in. The good news is that you should be able to find a motorcycle maintenance checklist online or at your local dealership that will provide you with a list of potential issues that might be causing your bike to release harmful emissions.

Kawasaki KX 500 Faults :

The warning light comes on when one of the various sensors has detected an abnormal condition in the Kawasaki KX 500 engine's performance. For example, if the oil pressure drops below a certain threshold or if the air/fuel ratio rises beyond a certain point, then this would cause an immediate alert from your vehicle's engine management system.

Kawasaki Diagnosis

Under the seat, along the right subframe rail is a short orange/black wire with a bullet connector sticking out of the thick loom. This is the self-diagnosis terminal. There is another bullet connector protruding nearby - make sure it's the orange and black which can take some tugging. In order to read out the Service Codes below, ground that connector with a bit of wire with the motor running.

The red FI light will begin to flash codes. There will be a 5 second delay and then the codes begin. The first flash is always a LONG (1 sec) followed by either LONG or SHORT (0.5 sec) flashes. LONG flashes indicate TENS and short flashes ONES.

One LONG followed by two SHORT = 12.
Two LONG, one SHORT = 21.
Three LONG, two short = 32, etc.
There is an interval of 1.5 seconds between TENS and ONES.
There is a 3 second
interval between codes.

To recover codes set in memory ground the self-diagnosis terminal rapidly more than 5 times within 2 seconds. The lead must remain grounded after 5 groundings for the remainder of the diagnostic session. You can then clear codes from the ECU by pulling the clutch lever in for more than 5 seconds.

KAWASAKI Motorcycles Fault Codes DTC List

Trouble CodeProblem Description
11Main throttle sensor malfunction, wiring open or short
12Inlet air pressure sensor malfunction, wiring open or short
13Inlet air temperature sensor malfunction, wiring open or short
14Water temperature sensor malfunction, wiring open or short
15Atmospheric pressure sensor malfunction, wiring open or short
21Crankshaft sensor malfunction, wiring open or short
23Camshaft position sensor malfunction, wiring open or short
24Speed sensor malfunction, wiring open or short
25Gear position switch malfunction, wiring open or short
31Vehicle-down sensor malfunction, wiring open or short
32Subthrottle sensor malfunction, wiring open or short
33Oxygen sensor #1 inactivation, wiring open or short (Equipped Models)
34Exhaust butterfly valve actuator sensor malfunction, wiring open or short
35Immobilizer amplifier malfunction
36Blank Key detection
39ECU communication error
51Stick coil #1 malfunction, wiring open or short
52Stick coil #2 malfunction, wiring open or short
53Stick coil #3 malfunction, wiring open or short
54Stick coil #4 malfunction, wiring open or short
56Radiator fan relay malfunction, wiring open or short
62Subthrottle valve actuator malfunction, wiring open or short
63Exhaust butterfly valve actuator malfunction, wiring open or short
64Air switching valve malfunction, wiring open or short
67Oxygen sensor heater malfunction, wiring open or short (Equipped Models)
83Oxygen Sensor #2 inactivation, wiring open or shout (Equipped Models)
94Oxygen sensor #1 malfunction, wiring open or short (Equipped Models)
95Oxygen sensor #2 malfunction, wiring open or short (Equipped Models)

Kawasaki KX 500 Motorcycle Problems :

  • Kawasaki kx 500 after fire
  • Kawasaki kx 500 air cleaner clogged, poorly sealed, or missing
  • Kawasaki kx 500 air cleaner element clogged
  • Kawasaki kx 500 air duct loose
  • Kawasaki kx 500 air suction valve trouble
  • Kawasaki kx 500 air switching valve trouble
  • Kawasaki kx 500 backfiring when deceleration
  • Kawasaki kx 500 cracked or obstructed intake air pressure sensor
  • Kawasaki kx 500 crankshaft sensor trouble
  • Kawasaki kx 500 eCU ground and power supply trouble
  • Kawasaki kx 500 eCU trouble
  • Kawasaki kx 500 engine overheating - Water temperature sensor or crankshaft sensor trouble
  • Kawasaki kx 500 engine stalls easily
  • Kawasaki kx 500 engine vacuum not synchronizing
  • Kawasaki kx 500 exhaust Smokes Excessively
  • Kawasaki kx 500 firing incorrect
  • Kawasaki kx 500 fuel filter clogged
  • Kawasaki kx 500 fuel injector clogged
  • Kawasaki kx 500 fuel injector O-ring damage
  • Kawasaki kx 500 fuel injector trouble
  • Kawasaki kx 500 fuel line clogged
  • Kawasaki kx 500 fuel poor quality or incorrect
  • Kawasaki kx 500 fuel pressure regulator trouble
  • Kawasaki kx 500 fuel pressure too low or too high
  • Kawasaki kx 500 fuel pump bearings may wear. Replace the fuel pump
  • Kawasaki kx 500 fuel pump not operating
  • Kawasaki kx 500 fuel pump operates intermittently and often DFI fuse blows
  • Kawasaki kx 500 fuel pump relay trouble
  • Kawasaki kx 500 fuel pump trouble
  • Kawasaki kx 500 fuel/air mixture incorrect
  • Kawasaki kx 500 fuel/air mixture incorrect
  • Kawasaki kx 500 gear position sensor, starter lockout or side stand switch trouble
  • Kawasaki kx 500 inspect and repair or replace
  • Kawasaki kx 500 intake air pressure sensor trouble
  • Kawasaki kx 500 intake air temperature sensor trouble
  • Kawasaki kx 500 intake air temperature sensor trouble
  • Kawasaki kx 500 intermittent any DFI fault and its recovery
  • Kawasaki kx 500 little fuel in tank
  • Kawasaki kx 500 main throttle sensor trouble
  • Kawasaki kx 500 no or little fuel in tank
  • Kawasaki kx 500 poor acceleration
  • Kawasaki kx 500 spark plug burned or gap maladjusted
  • Kawasaki kx 500 spark plug dirty, broken or gap maladjusted
  • Kawasaki kx 500 spark plug incorrect
  • Kawasaki kx 500 spark weak
  • Kawasaki kx 500 stick coil shorted or not in good contact
  • Kawasaki kx 500 stick coil trouble
  • Kawasaki kx 500 subthrottle sensor trouble
  • Kawasaki kx 500 subthrottle valve actuator trouble
  • Kawasaki kx 500 throttle body assy dust seal damage
  • Kawasaki kx 500 throttle body assy holder loose
  • Kawasaki kx 500 throttle valves will not fully open
  • Kawasaki kx 500 unstable (rough) idling
  • Kawasaki kx 500 unstable fuel pressure
  • Kawasaki kx 500 vacuum hose
  • Kawasaki kx 500 vehicle-down sensor trouble
  • Kawasaki kx 500 water or foreign matter in fuel Change fuel
  • Kawasaki kx 500 water temperature sensor trouble

The first sign that your Kawasaki KX 500 motorcycle's starter system is working well is the warning light that appears when you switch on the ignition. It will illuminate for a few seconds, and then go out. This is a good sign that your starter system is working properly and you'll be able to start your motorcycle without difficulty.

Possible Failure Types :

  • Strange Kawasaki KX 500 engine noise.
  • Kawasaki KX 500 fog from engine.
  • Strange Kawasaki KX 500 engine noise.
  • Kawasaki KX 500 Vibrations and Rattling
  • Kawasaki KX 500 Loud Acceleration
  • Kawasaki KX 500 rusty exhaust
  • Kawasaki KX 500 blockages in exhaust pipe
  • Kawasaki KX 500 wear and tear exhaust
Kawasaki Logo

Kawasaki Heavy Industries was started in 1878, as a producer of maritime equipment and vessels. Kawasaki began motorcycle manufacturing in the late 1960’s and today, their bikes are famous for being nearly bulletproof, and many of their models being friendly for new riders.

Check other Kawasaki fault codes.

Common abbreviations and their meanings below:

ABS: Anti-Lock Braking System
ACR: Automatic Compression Release
AFR: Air Fuel Ratio
AIS: Active Intake Solenoid
ATS: Air Temperature Sensor
BAS: Bank Angle Sensor
BCM: Body Control Module
CAN: Controller Area Network
CCM: Cruise Control Module
CKP: Crank Position Sensor
DLC: Datalink Connector
DTC: Diagnostic Trouble Codes
ECM: Electronic Control Module
ECT: Engine Coolant Temperature
ECU: Electronic Control Unit
EFI: Electronic Fuel Injection
EFP: Electronic Fuel Pump
ET: Engine Temperature sensor
FI: Fuel Injectors
FPR: Fuel Pressure Regulator
H-DSSS: Harley-Davidson® Smart Security System
HCU: Hydraulic Control Unit, ABS
HFSM: Hands Free Security Module
HO2S: Heated Oxygen Sensor
IAC: Idle Air Control actuator
IAT: Intake Air Temperature sensor
ICM: Ignition Control Module
IMAP: MAP + IAT in one unit
ISS: Ion Sensing System
JSS: Jiffy Stand Sensor
LHCM: Left Hand Control Module
MAP: Manifold Absolute Pressure sensor
MHR: Right Hand Control Module
RCM: Reverse Control Module
TCA: Throttle Control Actuator
TGS: Twist Grip Sensor
TMAP: Intake Air Temperature / Manifold Absolute Pressure equipment
TPS: Throttle Position Sensor
TSM / TSSM: (Turn Signal / Turn Signal Security Module)
VE: Volume Efficiency
VIN: Vehicle Identification Number
VSS: Vehicle Speed Sensor
WSS: Wheel Speed Sensor

These abbreviations, and the accompanying list of trouble codes, can be a great start when your Kawasaki check engine light comes on. As mentioned above, if you are not comfortable with electrical diagnostic work, a dealership or qualified technician can offer assistance. Please keep in mind that even though you have the ability to clear a DTC using the onboard diagnostic feature, you shouldn't clear the code prior to your service appointment. Let the technician view and clear the codes as they troubleshoot the issue.

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Motorcycle electrical systems are very complex to fix it, check with your motorcycle diagnosis tool for the fault code and start motorcycle troubleshooting process.Some bike problems require professional troubleshooting and repair. However, there are many issues that you can easily fix on your own.

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