Kawasaki ZL 400 Fault Codes

Kawasaki ZL 400 motorcycles have engines, which are made up of many different parts. These parts must work together in order for the engine to function. A problem with one of the parts can make the engine not run. There are many different parts that make up an engine. The following kawasaki zl 400 faults are the list of some of the parts of a motorcycle engine.

We’ve compiled a list of some frequently asked questions about Kawasaki ZL 400 motorcycle brakes. This way, you can find answers to some of the most common issues and prepare yourself for the next time you need to take your bike into the shop.

Kawasaki ZL 400 Faults :

Another drawback that may occur along with your bike engine could be a blown gasket. this will cause your engine to overheat and presumably crack the cylinder heads. during this case, it's best to require your Kawasaki ZL 400 bike to an expert mechanic to possess it verified. Another common drawback is with the carburettor. The carburettor is that the a part of your bike that mixes air and fuel to make the combustion required to power the engine.

Kawasaki Diagnosis

Under the seat, along the right subframe rail is a short orange/black wire with a bullet connector sticking out of the thick loom. This is the self-diagnosis terminal. There is another bullet connector protruding nearby - make sure it's the orange and black which can take some tugging. In order to read out the Service Codes below, ground that connector with a bit of wire with the motor running.

The red FI light will begin to flash codes. There will be a 5 second delay and then the codes begin. The first flash is always a LONG (1 sec) followed by either LONG or SHORT (0.5 sec) flashes. LONG flashes indicate TENS and short flashes ONES.

One LONG followed by two SHORT = 12.
Two LONG, one SHORT = 21.
Three LONG, two short = 32, etc.
There is an interval of 1.5 seconds between TENS and ONES.
There is a 3 second
interval between codes.

To recover codes set in memory ground the self-diagnosis terminal rapidly more than 5 times within 2 seconds. The lead must remain grounded after 5 groundings for the remainder of the diagnostic session. You can then clear codes from the ECU by pulling the clutch lever in for more than 5 seconds.

KAWASAKI Motorcycles Fault Codes DTC List

Trouble CodeProblem Description
11Main throttle sensor malfunction, wiring open or short
12Inlet air pressure sensor malfunction, wiring open or short
13Inlet air temperature sensor malfunction, wiring open or short
14Water temperature sensor malfunction, wiring open or short
15Atmospheric pressure sensor malfunction, wiring open or short
21Crankshaft sensor malfunction, wiring open or short
23Camshaft position sensor malfunction, wiring open or short
24Speed sensor malfunction, wiring open or short
25Gear position switch malfunction, wiring open or short
31Vehicle-down sensor malfunction, wiring open or short
32Subthrottle sensor malfunction, wiring open or short
33Oxygen sensor #1 inactivation, wiring open or short (Equipped Models)
34Exhaust butterfly valve actuator sensor malfunction, wiring open or short
35Immobilizer amplifier malfunction
36Blank Key detection
39ECU communication error
51Stick coil #1 malfunction, wiring open or short
52Stick coil #2 malfunction, wiring open or short
53Stick coil #3 malfunction, wiring open or short
54Stick coil #4 malfunction, wiring open or short
56Radiator fan relay malfunction, wiring open or short
62Subthrottle valve actuator malfunction, wiring open or short
63Exhaust butterfly valve actuator malfunction, wiring open or short
64Air switching valve malfunction, wiring open or short
67Oxygen sensor heater malfunction, wiring open or short (Equipped Models)
83Oxygen Sensor #2 inactivation, wiring open or shout (Equipped Models)
94Oxygen sensor #1 malfunction, wiring open or short (Equipped Models)
95Oxygen sensor #2 malfunction, wiring open or short (Equipped Models)

Kawasaki ZL 400 Motorcycle Problems :

  • Kawasaki zl 400 after fire
  • Kawasaki zl 400 air cleaner clogged, poorly sealed, or missing
  • Kawasaki zl 400 air cleaner element clogged
  • Kawasaki zl 400 air duct loose
  • Kawasaki zl 400 air suction valve trouble
  • Kawasaki zl 400 air switching valve trouble
  • Kawasaki zl 400 backfiring when deceleration
  • Kawasaki zl 400 cracked or obstructed intake air pressure sensor
  • Kawasaki zl 400 crankshaft sensor trouble
  • Kawasaki zl 400 eCU ground and power supply trouble
  • Kawasaki zl 400 eCU trouble
  • Kawasaki zl 400 engine overheating - Water temperature sensor or crankshaft sensor trouble
  • Kawasaki zl 400 engine stalls easily
  • Kawasaki zl 400 engine vacuum not synchronizing
  • Kawasaki zl 400 exhaust Smokes Excessively
  • Kawasaki zl 400 firing incorrect
  • Kawasaki zl 400 fuel filter clogged
  • Kawasaki zl 400 fuel injector clogged
  • Kawasaki zl 400 fuel injector O-ring damage
  • Kawasaki zl 400 fuel injector trouble
  • Kawasaki zl 400 fuel line clogged
  • Kawasaki zl 400 fuel poor quality or incorrect
  • Kawasaki zl 400 fuel pressure regulator trouble
  • Kawasaki zl 400 fuel pressure too low or too high
  • Kawasaki zl 400 fuel pump bearings may wear. Replace the fuel pump
  • Kawasaki zl 400 fuel pump not operating
  • Kawasaki zl 400 fuel pump operates intermittently and often DFI fuse blows
  • Kawasaki zl 400 fuel pump relay trouble
  • Kawasaki zl 400 fuel pump trouble
  • Kawasaki zl 400 fuel/air mixture incorrect
  • Kawasaki zl 400 fuel/air mixture incorrect
  • Kawasaki zl 400 gear position sensor, starter lockout or side stand switch trouble
  • Kawasaki zl 400 inspect and repair or replace
  • Kawasaki zl 400 intake air pressure sensor trouble
  • Kawasaki zl 400 intake air temperature sensor trouble
  • Kawasaki zl 400 intake air temperature sensor trouble
  • Kawasaki zl 400 intermittent any DFI fault and its recovery
  • Kawasaki zl 400 little fuel in tank
  • Kawasaki zl 400 main throttle sensor trouble
  • Kawasaki zl 400 no or little fuel in tank
  • Kawasaki zl 400 poor acceleration
  • Kawasaki zl 400 spark plug burned or gap maladjusted
  • Kawasaki zl 400 spark plug dirty, broken or gap maladjusted
  • Kawasaki zl 400 spark plug incorrect
  • Kawasaki zl 400 spark weak
  • Kawasaki zl 400 stick coil shorted or not in good contact
  • Kawasaki zl 400 stick coil trouble
  • Kawasaki zl 400 subthrottle sensor trouble
  • Kawasaki zl 400 subthrottle valve actuator trouble
  • Kawasaki zl 400 throttle body assy dust seal damage
  • Kawasaki zl 400 throttle body assy holder loose
  • Kawasaki zl 400 throttle valves will not fully open
  • Kawasaki zl 400 unstable (rough) idling
  • Kawasaki zl 400 unstable fuel pressure
  • Kawasaki zl 400 vacuum hose
  • Kawasaki zl 400 vehicle-down sensor trouble
  • Kawasaki zl 400 water or foreign matter in fuel Change fuel
  • Kawasaki zl 400 water temperature sensor trouble

Issues with the engine are typically caused by issues with the engine parts. Whether it is a fuel issue or an ignition problem, the engine parts should be inspected to determine the cause. Another issue that can occur is when the Kawasaki ZL 400 motorcycle engine is not working is a failure of the electrical system. This can cause the motorcycle to stall and not work correctly. The electrical system is typically the most complex system on a motorcycle.

Possible Failure Types :

  • Strange Kawasaki ZL 400 engine noise.
  • Kawasaki ZL 400 fog from engine.
  • Strange Kawasaki ZL 400 engine noise.
  • Kawasaki ZL 400 Vibrations and Rattling
  • Kawasaki ZL 400 Loud Acceleration
  • Kawasaki ZL 400 rusty exhaust
  • Kawasaki ZL 400 blockages in exhaust pipe
  • Kawasaki ZL 400 wear and tear exhaust
Kawasaki Logo

Kawasaki Heavy Industries was started in 1878, as a producer of maritime equipment and vessels. Kawasaki began motorcycle manufacturing in the late 1960’s and today, their bikes are famous for being nearly bulletproof, and many of their models being friendly for new riders.

Check other Kawasaki fault codes.

Common abbreviations and their meanings below:

ABS: Anti-Lock Braking System
ACR: Automatic Compression Release
AFR: Air Fuel Ratio
AIS: Active Intake Solenoid
ATS: Air Temperature Sensor
BAS: Bank Angle Sensor
BCM: Body Control Module
CAN: Controller Area Network
CCM: Cruise Control Module
CKP: Crank Position Sensor
DLC: Datalink Connector
DTC: Diagnostic Trouble Codes
ECM: Electronic Control Module
ECT: Engine Coolant Temperature
ECU: Electronic Control Unit
EFI: Electronic Fuel Injection
EFP: Electronic Fuel Pump
ET: Engine Temperature sensor
FI: Fuel Injectors
FPR: Fuel Pressure Regulator
H-DSSS: Harley-Davidson® Smart Security System
HCU: Hydraulic Control Unit, ABS
HFSM: Hands Free Security Module
HO2S: Heated Oxygen Sensor
IAC: Idle Air Control actuator
IAT: Intake Air Temperature sensor
ICM: Ignition Control Module
IMAP: MAP + IAT in one unit
ISS: Ion Sensing System
JSS: Jiffy Stand Sensor
LHCM: Left Hand Control Module
MAP: Manifold Absolute Pressure sensor
MHR: Right Hand Control Module
RCM: Reverse Control Module
TCA: Throttle Control Actuator
TGS: Twist Grip Sensor
TMAP: Intake Air Temperature / Manifold Absolute Pressure equipment
TPS: Throttle Position Sensor
TSM / TSSM: (Turn Signal / Turn Signal Security Module)
VE: Volume Efficiency
VIN: Vehicle Identification Number
VSS: Vehicle Speed Sensor
WSS: Wheel Speed Sensor

These abbreviations, and the accompanying list of trouble codes, can be a great start when your Kawasaki check engine light comes on. As mentioned above, if you are not comfortable with electrical diagnostic work, a dealership or qualified technician can offer assistance. Please keep in mind that even though you have the ability to clear a DTC using the onboard diagnostic feature, you shouldn't clear the code prior to your service appointment. Let the technician view and clear the codes as they troubleshoot the issue.

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Motorcycle electrical systems are very complex to fix it, check with your motorcycle diagnosis tool for the fault code and start motorcycle troubleshooting process.Some bike problems require professional troubleshooting and repair. However, there are many issues that you can easily fix on your own.

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