Kawasaki ZL 500 Fault Codes
Kawasaki ZL 500 motorcycles have engines, which are made up of many different parts. These parts must work together in order for the engine to function. A problem with one of the parts can make the engine not run. There are many different parts that make up an engine. The following kawasaki zl 500 faults are the list of some of the parts of a motorcycle engine.
What’s wrong with my Kawasaki ZL 500 motorcycle brake light and what can I do about it? There are a few possibilities. One is that your break switch is defective and will need to be replaced. Another is that your brake fluid level may be low.
Kawasaki ZL 500 Faults :
Engine management systems of Kawasaki ZL 500 are responsible for monitoring a range of features and its warning light should go out a few seconds after ignition. The system's main job is to keep the engine running at peak performance by monitoring many parameters like coolant temperature, oil pressure, fuel level and air/fuel ratio. The system monitors these parameters continuously and alerts the driver if any of these parameters fall outside the predetermined limits.
Kawasaki Diagnosis
Under the seat, along the right subframe rail is a short orange/black wire with a bullet connector sticking out of the thick loom. This is the self-diagnosis terminal. There is another bullet connector protruding nearby - make sure it's the orange and black which can take some tugging. In order to read out the Service Codes below, ground that connector with a bit of wire with the motor running.
The red FI light will begin to flash codes. There will be a 5 second delay and then the codes begin. The first flash is always a LONG (1 sec) followed by either LONG or SHORT (0.5 sec) flashes. LONG flashes indicate TENS and short flashes ONES.
One LONG followed by two SHORT = 12. Two LONG, one SHORT = 21. Three LONG, two short = 32, etc. There is an interval of 1.5 seconds between TENS and ONES. There is a 3 second interval between codes.
To recover codes set in memory ground the self-diagnosis terminal rapidly more than 5 times within 2 seconds. The lead must remain grounded after 5 groundings for the remainder of the diagnostic session. You can then clear codes from the ECU by pulling the clutch lever in for more than 5 seconds.
KAWASAKI Motorcycles Fault Codes DTC List
| Trouble Code | Problem Description |
|---|---|
| 11 | Main throttle sensor malfunction, wiring open or short |
| 12 | Inlet air pressure sensor malfunction, wiring open or short |
| 13 | Inlet air temperature sensor malfunction, wiring open or short |
| 14 | Water temperature sensor malfunction, wiring open or short |
| 15 | Atmospheric pressure sensor malfunction, wiring open or short |
| 21 | Crankshaft sensor malfunction, wiring open or short |
| 23 | Camshaft position sensor malfunction, wiring open or short |
| 24 | Speed sensor malfunction, wiring open or short |
| 25 | Gear position switch malfunction, wiring open or short |
| 31 | Vehicle-down sensor malfunction, wiring open or short |
| 32 | Subthrottle sensor malfunction, wiring open or short |
| 33 | Oxygen sensor #1 inactivation, wiring open or short (Equipped Models) |
| 34 | Exhaust butterfly valve actuator sensor malfunction, wiring open or short |
| 35 | Immobilizer amplifier malfunction |
| 36 | Blank Key detection |
| 39 | ECU communication error |
| 51 | Stick coil #1 malfunction, wiring open or short |
| 52 | Stick coil #2 malfunction, wiring open or short |
| 53 | Stick coil #3 malfunction, wiring open or short |
| 54 | Stick coil #4 malfunction, wiring open or short |
| 56 | Radiator fan relay malfunction, wiring open or short |
| 62 | Subthrottle valve actuator malfunction, wiring open or short |
| 63 | Exhaust butterfly valve actuator malfunction, wiring open or short |
| 64 | Air switching valve malfunction, wiring open or short |
| 67 | Oxygen sensor heater malfunction, wiring open or short (Equipped Models) |
| 83 | Oxygen Sensor #2 inactivation, wiring open or shout (Equipped Models) |
| 94 | Oxygen sensor #1 malfunction, wiring open or short (Equipped Models) |
| 95 | Oxygen sensor #2 malfunction, wiring open or short (Equipped Models) |
Kawasaki ZL 500 Motorcycle Problems :
- Kawasaki zl 500 after fire
- Kawasaki zl 500 air cleaner clogged, poorly sealed, or missing
- Kawasaki zl 500 air cleaner element clogged
- Kawasaki zl 500 air duct loose
- Kawasaki zl 500 air suction valve trouble
- Kawasaki zl 500 air switching valve trouble
- Kawasaki zl 500 backfiring when deceleration
- Kawasaki zl 500 cracked or obstructed intake air pressure sensor
- Kawasaki zl 500 crankshaft sensor trouble
- Kawasaki zl 500 eCU ground and power supply trouble
- Kawasaki zl 500 eCU trouble
- Kawasaki zl 500 engine overheating - Water temperature sensor or crankshaft sensor trouble
- Kawasaki zl 500 engine stalls easily
- Kawasaki zl 500 engine vacuum not synchronizing
- Kawasaki zl 500 exhaust Smokes Excessively
- Kawasaki zl 500 firing incorrect
- Kawasaki zl 500 fuel filter clogged
- Kawasaki zl 500 fuel injector clogged
- Kawasaki zl 500 fuel injector O-ring damage
- Kawasaki zl 500 fuel injector trouble
- Kawasaki zl 500 fuel line clogged
- Kawasaki zl 500 fuel poor quality or incorrect
- Kawasaki zl 500 fuel pressure regulator trouble
- Kawasaki zl 500 fuel pressure too low or too high
- Kawasaki zl 500 fuel pump bearings may wear. Replace the fuel pump
- Kawasaki zl 500 fuel pump not operating
- Kawasaki zl 500 fuel pump operates intermittently and often DFI fuse blows
- Kawasaki zl 500 fuel pump relay trouble
- Kawasaki zl 500 fuel pump trouble
- Kawasaki zl 500 fuel/air mixture incorrect
- Kawasaki zl 500 fuel/air mixture incorrect
- Kawasaki zl 500 gear position sensor, starter lockout or side stand switch trouble
- Kawasaki zl 500 inspect and repair or replace
- Kawasaki zl 500 intake air pressure sensor trouble
- Kawasaki zl 500 intake air temperature sensor trouble
- Kawasaki zl 500 intake air temperature sensor trouble
- Kawasaki zl 500 intermittent any DFI fault and its recovery
- Kawasaki zl 500 little fuel in tank
- Kawasaki zl 500 main throttle sensor trouble
- Kawasaki zl 500 no or little fuel in tank
- Kawasaki zl 500 poor acceleration
- Kawasaki zl 500 spark plug burned or gap maladjusted
- Kawasaki zl 500 spark plug dirty, broken or gap maladjusted
- Kawasaki zl 500 spark plug incorrect
- Kawasaki zl 500 spark weak
- Kawasaki zl 500 stick coil shorted or not in good contact
- Kawasaki zl 500 stick coil trouble
- Kawasaki zl 500 subthrottle sensor trouble
- Kawasaki zl 500 subthrottle valve actuator trouble
- Kawasaki zl 500 throttle body assy dust seal damage
- Kawasaki zl 500 throttle body assy holder loose
- Kawasaki zl 500 throttle valves will not fully open
- Kawasaki zl 500 unstable (rough) idling
- Kawasaki zl 500 unstable fuel pressure
- Kawasaki zl 500 vacuum hose
- Kawasaki zl 500 vehicle-down sensor trouble
- Kawasaki zl 500 water or foreign matter in fuel Change fuel
- Kawasaki zl 500 water temperature sensor trouble
The electrical system includes the battery, the charging system, the starters, and the charging system. It is also possible that the electrical system can fail due to a problem with the generator. A good place to start Kawasaki ZL 500 troubleshooting the electrical system is to check the engine parts. For example, it is possible that the electrical system can fail due to a problem with the generator. A good place to start troubleshooting the electrical system is to check the engine parts.
Possible Failure Types :
- Strange Kawasaki ZL 500 engine noise.
- Kawasaki ZL 500 fog from engine.
- Strange Kawasaki ZL 500 engine noise.
- Kawasaki ZL 500 Vibrations and Rattling
- Kawasaki ZL 500 Loud Acceleration
- Kawasaki ZL 500 rusty exhaust
- Kawasaki ZL 500 blockages in exhaust pipe
- Kawasaki ZL 500 wear and tear exhaust
Kawasaki Heavy Industries was started in 1878, as a producer of maritime equipment and vessels. Kawasaki began motorcycle manufacturing in the late 1960’s and today, their bikes are famous for being nearly bulletproof, and many of their models being friendly for new riders.
Check other Kawasaki fault codes.Common abbreviations and their meanings below:
ABS: Anti-Lock Braking System ACR: Automatic Compression Release AFR: Air Fuel Ratio AIS: Active Intake Solenoid ATS: Air Temperature Sensor BAS: Bank Angle Sensor BCM: Body Control Module CAN: Controller Area Network CCM: Cruise Control Module CKP: Crank Position Sensor DLC: Datalink Connector DTC: Diagnostic Trouble Codes ECM: Electronic Control Module ECT: Engine Coolant Temperature ECU: Electronic Control Unit EFI: Electronic Fuel Injection EFP: Electronic Fuel Pump ET: Engine Temperature sensor FI: Fuel Injectors FPR: Fuel Pressure Regulator H-DSSS: Harley-Davidson® Smart Security System HCU: Hydraulic Control Unit, ABS HFSM: Hands Free Security Module HO2S: Heated Oxygen Sensor IAC: Idle Air Control actuator IAT: Intake Air Temperature sensor ICM: Ignition Control Module IMAP: MAP + IAT in one unit ISS: Ion Sensing System JSS: Jiffy Stand Sensor LHCM: Left Hand Control Module MAP: Manifold Absolute Pressure sensor MHR: Right Hand Control Module RCM: Reverse Control Module TCA: Throttle Control Actuator TGS: Twist Grip Sensor TMAP: Intake Air Temperature / Manifold Absolute Pressure equipment TPS: Throttle Position Sensor TSM / TSSM: (Turn Signal / Turn Signal Security Module) VE: Volume Efficiency VIN: Vehicle Identification Number VSS: Vehicle Speed Sensor WSS: Wheel Speed Sensor
These abbreviations, and the accompanying list of trouble codes, can be a great start when your Kawasaki check engine light comes on. As mentioned above, if you are not comfortable with electrical diagnostic work, a dealership or qualified technician can offer assistance. Please keep in mind that even though you have the ability to clear a DTC using the onboard diagnostic feature, you shouldn't clear the code prior to your service appointment. Let the technician view and clear the codes as they troubleshoot the issue.
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